What Type Of Hoist Do You Need?

When it comes to lifting heavy loads safely and efficiently, hoists are an indispensable tool across a variety of industries. From construction sites to manufacturing plants, the right type of hoist can improve productivity, ensure worker safety, and simplify complex lifting tasks, especially when using jib cranes or overhead cranes. But with so many types of hoists available, how do you choose the one that suits your needs? 

In this blog, we’ll guide you through the fundamentals to the different types of hoists and their applications to help you make an informed decision.

1. Electric Chain Hoists

What are Electric Chain Hoists?

Perhaps the most popular type of hoist is the electric chain hoist - electric chain hoists are powered by electricity, making them a popular choice for heavy-duty lifting operations. 

Operating using an electric motor typically an Electric Chain Hoist consists of a gearbox fitted with a chain (commonly up to 5 tonne) and wire rope (from 5 tonne upwards). Electric hoists are widely used in industries like construction, manufacturing, warehouses, and logistics because they provide a safe and efficient way to handle heavy objects.

They are ideal for environments where precision and speed are essential, such as warehouses, factories, and automotive repair shops. With lifting capacities ranging from 125kg to several tonnes, these hoists are designed for repetitive tasks in demanding environments. Many models also feature dual speed control, enabling precise load placement. 

Advantages of Electric Chain Hoists

Electric chain hoists remain a popular choice for lifting due to their efficiency, reliability, and the reduced manual effort required to operate them. This makes them suitable for lifting tasks and movement of loads around the construction site or factory, ensuring maximum productivity for those searching for a versatile type of hoist.

Who Should Use Electric Chain Hoists?

An electric chain hoist is ideal for individuals and businesses that need to lift, lower, or move medium-to-heavy loads efficiently and safely in environments where durability and reliability are crucial. Electric chain hoists are extensively used in manufacturing, logistics, and automotive industries. Their ability to handle repetitive lifting tasks makes them essential in production lines, assembly operations, and goods handling.

2. Manual Hoists

What are Manual Hoists?

Hand chain hoists, block and tackle, or manual hoists, rely on human power to lift loads. They are a lightweight option, making them perfect for occasional use or in locations without access to electricity. These hoists are commonly used in workshops, small construction projects, and maintenance tasks.

Advantages of Manual Hoists

With lifting capacities typically ranging from 250kg to 5,000kg (5 tonne), hand chain hoists are lightweight and easy to transport compared to other types of hoists that are heavier and take more effort to manoeuvre. They are also designed to withstand rugged use, making them a durable and cost-effective choice for a variety of applications. The simplicity of their setup and operation further adds to their appeal.

Who Should Use Manual Hoists?

Manual hoists are popular in small-scale construction, maintenance workshops, and artisan manufacturing. Their portability and simplicity make them valuable for repairs and low-volume lifting tasks.

3. Lever Hoists

What are Lever Hoists?

Lever hoists are versatile tools that can lift, pull, or position loads. A lever hoist, also known as a ratchet lever hoist, pull lift or a come-along, is a manual device used to lift, lower, and pull heavy loads. It operates using a lever mechanism and does not require electricity, making it ideal for various applications where portability and flexibility are key. Using a ratcheting lever, these hoists offer controlled lifting and lowering, making them suitable for construction sites, utility work, and vehicle recovery operations.

Advantages of Lever Hoists

Lever hoists tend to be compact devices, with lifting capacities ranging from 250kg to 6,000kg (6 tonne), and are particularly effective in confined spaces. Their 360-degree handle rotation provides flexibility for various lifting scenarios, and their ability to operate in any position—including horizontally—makes them incredibly adaptable. Lever hoists are ideal for both indoor and outdoor use and allow for precise load control.

Who Should Use Lever Hoists?

Lever hoists are commonly used in construction, utilities, and transport industries. Their ability to operate in confined spaces and horizontal applications makes them invaluable for structural adjustments and equipment positioning.

4. Scaffold Hoists

What are Scaffold Hoists?

Scaffold hoists are specifically designed for use on construction scaffolding. A scaffold hoist, also known as a builders winch, scaffold hoist or builders hoist, simplify  the process of lifting materials to elevated work areas, improving safety and efficiency. Commonly used in construction projects, roofing jobs, and renovation work, scaffold hoists can typically lift weights ranging from 150kg to 500kg.

Advantages of Scaffold Hoists

Scaffold hoists are compact, easy to install, and can be mounted directly onto scaffolding structures. These hoists have 110V power, making them safe to use on building sites or on construction projects. By speeding up construction processes and improving safety, scaffold hoists are an essential tool for many projects.

Who Should Use Scaffold Hoists?

The construction and renovation industries benefit significantly from scaffold hoists due to their higher lifting speed compared to a standard electric chain hoist. Roofers, scaffolders, and contractors use these hoists to transport materials quickly and safely to elevated work areas.

5. Battery Powered Chain Hoists

What are Battery Powered Chain Hoists?

Battery-powered chain hoists are lightweight, portable tools that use rechargeable batteries to lift heavy objects. They are designed for a variety of lifting applications and come with safety features like overload clutches and emergency stop functions, making these both a safe and ultra-portable option for your lifting needs.

Advantages of Battery Powered Chain Hoists

Symon Horton, Owner of ULS, is quite the fan of these battery powered chain hoists and the innovation they bring to the lifting equipment sector, saying: 

“Battery powered chain hoists - specifically the new CMCO 1,000kg BATTERYSTAR Battery Powered Chain Hoist -  is my favourite hoist of 2025! These innovative pieces of equipment can lift up to 1 tonne just like many 400V electric hoists, but still provide the portability of a manual hoist thanks to the exceptional power of the quality Milwaukee battery. Designed with safety in mind, these hoists are supplied with a remote control that keeps the operator at a safe distance away from the laid path - they’re also super easy to install!”

Who Should Use Battery Powered Chain Hoists?

Battery powered chain hoists are a fantastic option for those looking for both power and portability, making these great on construction sites, for utility tasks in remote locations, and can even be used at outdoor concerts.

6. Pneumatic Hoists

What are Pneumatic Hoists?

Pneumatic hoists, also known as air hoists, are powered by compressed air, making them a suitable option for environments where electric sparks could pose a hazard. Industries such as oil and gas, food processing, and chemical plants frequently use pneumatic hoists for their explosion-proof design and reliable performance in hazardous areas.

Advantages of Pneumatic Hoists

With a wide range of lifting capacities, pneumatic hoists can handle both light and heavy-duty applications. Their 100% duty cycle ensures they can operate without overheating, while their smooth and precise operation enhances safety and efficiency in demanding environments.

Who Should Use Pneumatic Hoists?

Oil and Gas, chemical processing, and food manufacturing are the primary industries for pneumatic hoists. Their spark-resistant design ensures safety in potentially explosive or flammable environments.

7. Wire Rope Hoists

What are Wire Rope Hoists?

Wire rope hoists are heavy-duty lifting devices that use steel cables instead of chains. They are well-suited for high-capacity lifting tasks and long lifting heights, often exceeding 100 tonnes in capacity. These hoists are commonly used in industrial manufacturing, heavy machinery lifting, and large construction projects.

Advantages of Wire Rope Hoists

Compared to chain hoists, wire rope hoists typically offer faster lifting speeds and greater durability, making them an excellent choice for demanding applications. Their long operational life and ability to handle extreme loads make them a reliable investment for heavy-duty industries.

Who Should Use Wire Rope Hoists?

Wire rope hoists are a staple in heavy industry, including steel manufacturing, shipbuilding, and infrastructure construction. Their ability to handle extreme loads makes them essential for large-scale operations.

Hoist Accessories and Considerations

To ensure your hoist operates effectively and safely, it’s essential to consider the right lifting accessories and maintenance practices.  Here are some key hoist accessories to consider:

• Lifting Slings and Straps: These are used to secure the load and are available in various materials like polyester, alloy chain and wire rope. Selecting the appropriate sling type ensures stability during lifting and reduces the risk of damage to the load.

• Chains Slings and Wire Ropes: High-quality load-rated chain slings and ropes are essential for ensuring durability and safety. Always use chains or rope slings that meet the load capacity requirements of your hoist.

• Load Limiters and Overload Clutches: These devices prevent overloading by stopping the hoist if the load exceeds its capacity. They are critical for protecting both the equipment and the operator.

• Load Measurement: Load measuring devices fit between the hoist hook and the item being lifted to measure the weight of the goods, ensuring that your hoist is never overloaded.

• Remote Controls and Pendant Controls: For electric hoists, remote and pendant controls allow operators to manage lifting tasks from a safe distance. This reduces the risk of accidents and enhances precision.

• Trolleys: Beam trolleys enable horizontal movement of the hoist along a track. They are ideal for environments where loads need to be transported across a distance.

Regular load testing and routine inspections will help maintain safety standards. Additionally, following manufacturer guidelines for servicing and ensuring operators are adequately trained are equally crucial steps to optimise performance and safety.

How To Choose The Right Hoist

Selecting the right hoist involves evaluating several factors. Start by determining the maximum weight you need to lift and the vertical distance the hoist must cover. Assess whether the hoist will be used indoors, outdoors, or in hazardous conditions, as this will influence the type of hoist and power source you require. Additionally, consider the frequency of use—for intensive operations, an electric or pneumatic hoist may be the best choice, while manual options work well for occasional tasks.

Why Choose ULS for Your Hoisting Needs?

At ULS, we offer a comprehensive range of lifting equipment and solutions tailored to meet the unique needs of our customers. Whether you’re looking for a durable electric chain hoist or a portable hand chain hoist, we’ve got you covered. Our expert team is here to help you find the perfect hoist for your specific application.

Let ULS be your trusted partner in lifting solutions—contact us today on sales@ulslifting.com or on 01384 986 026!