Hi-Lift All Cast Jack HL-485 (48")

The Hi-Lift HL485 All Cast Jack is the original, all-metal mechanical jack designed for the toughest off-road, farm, and recovery applications. Every major component is cast iron, providing unrivalled strength and durability compared to stamped-steel alternatives. With its versatile design, it can lift, winch, clamp, or spread, making it a core tool for any 4x4 or expedition setup.

Construction & Materials

Main components: 100% cast iron (base, lifting mechanism, handle socket, and top clamp-clevis)

Pins, bolts & hardware: Zinc-plated for superior rust resistance

Handle: High-strength steel with black powder-coated finish

Top clamp-clevis: Allows winching, clamping, and spreading operations

Finish: Durable, high-visibility red powder coat (Hi-Lift signature finish)

Performance & Safety

Shear bolt protection: Designed to shear at 3,175 kg to prevent misuse or overloading.

One-piece handle socket: Provides smoother, more consistent climbing action.

Two climbing pins: Alternating action ensures controlled, incremental lifting.

Manual mechanical operation: No hydraulics – works in any condition, even when wet, cold, or muddy.

Meets ASME B30.1-2015 standards for lifting devices.

Compatibility & Accessories

Works with all Hi-Lift branded accessories, including:

Off-Road Base – for soft ground and uneven surfaces

Handle Keeper – to secure the handle during transport

Winch Kit – converts your jack into a hand-operated winch

Lift Mate – allows wheel-lifting from the spokes or hubs

Compatible with most 4x4 mounting brackets and vehicle mounts (ARB, Front Runner, etc.)

Applications

Off-road recovery and vehicle lifting

4x4 and overland expeditions

Agricultural and forestry maintenance

General farm, workshop, and utility use

Winching, clamping, or spreading heavy loads

Maintenance & Care – Hi-Lift All Cast Jack HL485

Regular maintenance keeps your Hi-Lift working safely and smoothly for years. These jacks are designed for harsh conditions, but a little care goes a long way.

Routine Care

Clean after use: Remove mud, grit, and debris from the climbing pins and mechanism after every trip or recovery. A wire brush and light solvent work well.

Lubricate regularly: Apply light oil (such as 3-in-1 or WD-40) to all moving parts — especially the climbing pins, springs, and lifting mechanism. This prevents sticking and corrosion.

Inspect before use: Always check for bent parts, cracked castings, or damaged pins. Replace worn or damaged components immediately.

Protect from corrosion: Store the jack in a dry area when not in use. If mounted externally (on a vehicle or roof rack), use a Hi-Lift Handle Keeper or protective cover to reduce rust and vibration wear.

Check the shear bolt: Ensure the safety shear bolt is intact and properly fitted — never replace it with a harder bolt type.

Handle with care: Never drop the jack or allow the handle to fly up uncontrolled — it’s a strong spring action tool.

Recommended Service Interval

Light use (occasional off-road): Clean and oil every few months.

Heavy use (frequent recovery, outdoor storage): Clean and oil monthly, or after every muddy/wet trip.

Replacement Parts & Support

Genuine Hi-Lift service kits and replacement pins, springs, and bolts are available from authorised UK distributors.

Most repairs can be done easily with hand tools; no special workshop equipment is required.

Why Choose Hi-Lift?

1. Proven Heritage

Hi-Lift has been the original mechanical jack for over 100 years, trusted by farmers, off-roaders, and recovery professionals worldwide. When you buy a Hi-Lift, you’re joining a long tradition of reliability and rugged performance.

2. American-Made Quality

Every Hi-Lift jack is made in the USA with precision-cast iron and top-quality components. This isn’t a cheap knock-off; it’s a tool engineered to last decades under real-world conditions.

3. Rugged & Versatile

Hi-Lift jacks do more than just lift. They clamp, winch, and spread, making them essential for off-road recovery, overland expeditions, and farm use. One jack, multiple jobs — built to handle whatever your adventure throws at it.

4. Safety First

Hi-Lift’s shear bolt design and robust construction keep you safe during lifting and recovery. Every jack is individually tested to meet strict load and safety standards.

5. Trusted by Experts

From UK 4x4 clubs to professional recovery teams, Hi-Lift is the go-to jack for enthusiasts and professionals alike. It’s a tool designed by people who understand off-road challenges.

6. Genuine Accessories & Support

The Hi-Lift ecosystem is unmatched — off-road bases, handle keepers, winch kits, and lift mates make your jack even more capable. Plus, authorised UK distributors provide spare parts and expert guidance, ensuring your jack stays mission-ready.