How to Use a Block and Tackle: A Practical Guide to Smarter Manual Hoisting

Ever wondered how to lift serious weight with minimal effort? Whether you're on-site, in a workshop, or dealing with maintenance in tight spaces, the secret isn't brute strength; it’s the block and tackle.
This simple but powerful lifting system can help you move loads more efficiently, safely, and cost-effectively. In this guide, we’ll break down what a block and tackle is, how it works, how to use one (including with a winch), and why it might just be the lifting solution you’ve been looking for.
 

What Is a Block and Tackle?

A block and tackle, also known as a manual chain hoist or chain block, is a mechanical lifting device made up of a series of pulleys (the block) and rope or chain (the tackle). It’s designed to lift heavy loads while reducing the amount of force needed to do so.

Used in everything from garages and factories to construction sites, a block and tackle allows one person to safely lift loads that might otherwise require multiple people or heavy machinery.

Not all block and tackles are created equal, though. Some are compact and ideal for quick maintenance jobs, while others are heavy-duty workhorses capable of lifting 20 tonnes or more.
 

How Does a Block and Tackle Work?

At its core, a block and tackle system works by multiplying your lifting force using pulleys and a chain. The more pulleys involved, the more mechanical advantage you gain. For example, a two-pulley system halves the amount of force required to lift a load, but you’ll need to pull twice as much chain to get the load to the same height. It’s a simple trade-off: less force, more distance.

To operate, you pull on the hand chain. This engages internal gears that turn the load chain over a pulley system, lifting your load with ease. And when you stop pulling? The integrated brake system automatically holds the load exactly where you left it, with no slipping.
 

Why Choose a Manual Block and Tackle Over an Electric Hoist?

If you're looking for flexibility and fast installation, without relying on a power supply, a manual block and tackle is well worth considering.
Manual hoists are incredibly portable, making them ideal for maintenance teams who need to quickly rig up a hoist wherever the job demands it. They’re also far more affordable than electric options, without compromising on lifting capability.

For straightforward lifting tasks, the Yale VSIII Hand Chain Hoist is a trusted go-to. But for those requiring more control in their lifting operations, the Yalelift 360 offers a game-changing rotating hand chain that allows operation from any angle. It’s a strong choice for awkward positions or limited access environments.

We also offer ATEX-rated and stainless steel options for hazardous or corrosive environments. Whatever your needs, there’s a manual hoist to suit.

 

How to Use a Block and Tackle Safely

Using a block and tackle is relatively straightforward, but like all lifting operations, it needs to be done right.

First, securely attach your hoist to an anchor point using a fixed beam clamp or a push travel trolley. These accessories not only make installation safer but also allow you to move your load horizontally along a beam if needed.

Next, attach the load securely to the load hook using the appropriate sling or shackle. Once everything’s in place, pull the hand chain smoothly and steadily to lift the load. The internal braking system means that once you stop pulling, the load stays exactly where it is.

Don’t forget: all hooks should include safety catches, and the load should never exceed the hoist’s rated capacity.

 

How to Use a Block and Tackle with a Winch

Wondering how to use a block and tackle with a winch? Combining the two can be an excellent way to add extra control, especially for lowering operations or when managing tension.

The block and tackle handles vertical lifting, while the winch can manage longer distance pulls or horizontal movement. This setup is commonly used in recovery, marine, or utility work where controlled load movement is essential.

Together, they create a reliable and adaptable lifting solution that can be rigged up quickly in the field.

 

Where Is a Block and Tackle Used?

Block and tackle systems are used across multiple industries, and with good reason. You’ll find them:
- In workshops for lifting engines and machinery
- On construction sites for positioning beams or structural components
- In warehouses for raising and lowering heavy stock
- In vehicle recovery or maintenance scenarios
- In offshore or marine environments, using corrosion-resistant variants

Need something compact? The Kito CX is small enough to sit in your hand but lifts up to 500kg, perfect for tight spaces or portable use. Need something heavy-duty?

Models like the Yalelift 360 can handle up to 20 tonnes and are built to perform day in, day out.

 

Essential Accessories for a Complete Setup

To make the most of your block and tackle, consider pairing it with these essentials:
- Fixed beam clamps – for secure, static suspension
- Push travel trolleys – to move your hoist along a beam
- Lifting slings, shackles and magnetic lifters – for attaching your load safely
- Protective cases or load chain bags – to keep your chain in good condition

You’ll find all of these and more in our manual hoist collection.

 

LOLER Inspection Requirements

A block and tackle is classed as lifting equipment, so LOLER regulations apply.

Under the Lifting Operations and Lifting Equipment Regulations 1998, all lifting equipment must be thoroughly examined at least once every 12 months by a competent person. This ensures it remains safe, legal, and compliant.

Our team can support you with inspections, load testing, certification, and servicing. Contact us to book your next LOLER inspection or speak with our engineers.
 

Choosing the Right Block and Tackle for the Job

Unsure which hoist speed is best for your requirements? A single-speed manual hoist could be perfect for straightforward lifting tasks, whereas a dual-speed hoist provides you with the option to select the appropriate speed, offering greater control when precision is key.

Choosing the right block and tackle depends on a few key questions:
- What’s the maximum weight you’ll be lifting?
- What height do you need to lift it to?
- Will the hoist be used indoors or outdoors?
- Do you need portability or a fixed installation?

If you’re not sure where to start, our team is happy to guide you. Get in touch and let us help you lift smarter.

 

Why Block and Tackle Still Matters

Whether you’re in maintenance, construction, automotive, or manufacturing, a block and tackle remains one of the most reliable, cost-effective lifting solutions available.
It’s easy to rig, safe to use, and requires no power, yet it delivers the muscle you need to lift with confidence. From compact models to heavy-duty systems, ULS Lifting offers the full range of manual hoists, accessories, and expert advice to help you get the job done.

Ready to lift smarter? Explore our manual hoist range or speak to our team today.

 

Frequently Asked Questions: Block and Tackle 

What is a block and tackle used for?

A block and tackle is used to lift and lower heavy loads with reduced effort. It’s commonly found in workshops for lifting engines, on construction sites for moving beams, in warehouses for handling stock, and even in marine environments where corrosion-resistant models are needed.

 

How does a block and tackle work?

A block and tackle works by multiplying force through a series of pulleys. The more pulleys in the system, the less force you need to apply to lift a load. You pull on the hand chain, which engages gears and the pulley system to raise the load, while an integrated brake holds it securely in place once you stop pulling.

 

Is a block and tackle better than an electric hoist?

It depends on the application. A manual block and tackle is portable, cost-effective, and doesn’t rely on electricity, making it ideal for quick setups or remote locations. Electric hoists, however, are better suited to repetitive lifting in high-volume environments where speed and reduced manual input are priorities.

 

How do you use a block and tackle safely?

To use a block and tackle safely, always secure the hoist to a rated anchor point using a beam clamp or trolley, attach the load with the correct lifting slings or shackles, and never exceed the stated capacity. Operate the hand chain steadily, and ensure all hooks have safety catches. Regular LOLER inspections are also required to remain compliant.

 

Can you use a block and tackle with a winch?

Yes. Pairing a block and tackle with a winch is an effective way to combine vertical lifting with controlled pulling. This setup is often used in recovery, marine, and utility work where loads need to be both lifted and moved over distance with precision.

 

What accessories are needed with a block and tackle?

Essential accessories include beam clamps for static mounting, push travel trolleys for movement along a beam, lifting slings or shackles for attaching loads, and load chain bags to keep chains in good condition. The right accessories improve both safety and versatility.