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SXD / SXF Wire Rope Hoist | STAHL Crane Systems

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SXD / SXF Wire Rope Hoist | STAHL Crane Systems

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Description

Compact STAHL SXD and SXF Wire Rope Hoists (2–10 t) with dual-speed or frequency control, Dynamic Lift System (DLS) and SMC 4 safety monitoring. LOLER and UKCA compliant.

P.O.A

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The SXD / SXF Wire Rope Hoist range from STAHL Crane Systems delivers reliable lifting performance for all industrial and manufacturing environments.


Designed for loads from 2000 kg to 10,000 kg, these hoists combine compact engineering, intelligent safety features, and long-life components to create one of the most advanced electric wire rope systems on the market.

Choose between the SXD dual-speed model for standard duty applications or the SXF frequency-controlled model with Dynamic Lift System (DLS) for precision handling and maximum efficiency.

Capacity

2 000 – 10 000 kg

Lifting Speed

SXD 1.2 / 5 m min · SXF 3 – 9 m min (DLS Ultra-Lift 300 %)

Lifting Height

7.5 m or 12 m

Duty Rating

FEM M5 / ISO M4-M5

Drive

Pole-changing (SXD) / Variable frequency (SXF)

Travel Speed

4 / 16 m min · SXF 2.5 – 25 m min

Power

2.6 – 10.4 kW (40 % duty)

Compliance

EN 14492-2 · EN 15011 · LOLER · UKCA · ASME

Installation

Plug-and-Play electrics · Monorail or CraneKit fit


Compact, powerful and remarkably easy to install, the SXD / SXF Wire Rope Hoist range redefines proven lifting technology.

The SXD model uses pole-changing motors for two-speed lifting-fast for productivity, slow for precision - while the SXF integrates a Magnetek frequency converter for infinitely variable speed and the innovative Dynamic Lift System (DLS).

Both versions feature a weight-optimised frame, low headroom design and lifetime-lubricated gearbox, giving operators smooth, reliable lifting with minimal maintenance. Typical applications include manufacturing, fabrication, assembly, and general industrial handling.

Technical Features

Precision-built for performance and longevity, the SXD / SXF range brings together advanced mechanical design and intelligent drive control.

Compact, weight-optimised design

Every component is designed to minimise tare weight and headroom. Compared to older models, total mass is reduced by up to 20 %, enabling easier crane integration and better use of lifting height.

High-efficiency gearbox

Lifetime-lubricated, vented gearbox with low-friction worm drive for smooth travel and minimal wear. No oil change required for the life of the unit.

Optimised drive shaft

Dual-sided drive distributes torque evenly across both travel wheels, ensuring precise straight-line movement and reducing wheel and girder wear. Flange widths from 90 mm to 500 mm are covered without re-machining or part replacement.

Plug-and-Play electrics

Modular electrical system allows fast connection of the hoist and trolley without specialist tools. Perfect for OEM and retrofit installations.

Monorail trolley (KE-X)

Ultra-low headroom travel design maximises hook path, with adjustable flange width and accessible mounting from below the beam.

Dynamic Lift System (DLS)

Frequency-controlled SXF version automatically adjusts lifting speed to load weight, delivering up to 300 % of nominal speed at partial load. This saves energy, improves cycle time, and reduces mechanical stress.

Magnetek IMPULSE·G+ Mini converter

Provides stepless speed control, autotuning, regenerative braking, and safe torque shut-off (SIL 2 / PL c). Designed specifically for crane and hoist duty.

SMC 4 Multicontroller

Central brain for load, speed, brake, and temperature management. Records operational data, manages acceleration curves, and communicates via Modbus interface for advanced diagnostics.

Temperature-managed motor & brake

Integrated thermal sensors protect against overheating in all speed ranges. The external brake-motor position ensures rapid heat dissipation and extends service life.

Rope and rope-guide system

Easy-access drum with replaceable rope guide. Plastic guide insert and tension spring technology prevent overwind and reduce rope wear.

Key Features

Load capacity: 2 t – 10 t with 4 / 1 reeving

Compact build: reduced headroom, improved approach dimensions

Plug-and-Play installation: quick electrical connection, no specialist tools

Dynamic Lift System (DLS): automatically adjusts lifting speed to load (up to 300 %)

Ultra-smooth motion: Magnetek IMPULSE·G+ Mini converter with regenerative braking

Precision control: SMC 4 Multicontroller monitors load, speed and temperature in real-time

Overload protection: continuous electronic monitoring at rope anchor point

Finger-protection system: guards operators during hook-block operation

Maintenance-free gearbox: vented and sealed for lifetime lubrication

Temperature and condition monitoring: prevents overheating and extends service life

Radio or pendant control options: push-button or master-switch ergonomics

CraneKit ready: integrate easily into single- or double-girder cranes


Maintenance and Servicing

The KE-X monorail trolley allows fitting to existing monorail systems or single-girder cranes, with flange adjustment from 90 – 500 mm. The dual-drive shaft design distributes load evenly across the trolley wheels for smooth travel and minimal wear. Optional travel-limit switches and towing arms improve positioning accuracy and operator safety. ULS engineers can install, commission and test your Stahl Wire Rope Hoist in line with LOLER and PUWER requirements, supplying full certification on completion.

Safety Features

Overload protection through electronic load measurement at the rope fixing point

SMC 4 Multicontroller for continuous monitoring (load, temperature, brake, slack-rope)

IMPULSE·G+ Mini frequency converter with autotuning, phase-failure detection and safe torque shut-off (SIL 2 / PL c)

Condition monitoring to prevent excessive jogging and reduce mechanical stress

Redundant brake system for controlled shutdown in power loss or emergency stop

Compliance: EN 14492-2 · EN 15011 · EN 13001 · ISO 9001 · UKCA · LOLER

Every SXD / SXF hoist is built around active protection and intelligent monitoring to safeguard both operator and equipment.

Integrated electronic overload protection

Continuous load measurement at the rope anchor point prevents overloading and automatically limits the hoist to its rated capacity.

Emergency upper & lower limit switches

Dual gear limit system protects against over-travel in both directions.

Condition monitoring & anti-jogging logic

Motor management suppresses excessive inching movements, reducing thermal and mechanical stress on the drivetrain.

Redundant safety brake system

Frequency-controlled SXF variant uses continuous speed and load monitoring; brakes act only as holding or emergency brakes to minimise wear. Fully compliant with EN 14492-2, EN 15011, and EN 13001-2.

Safe torque shut-off (STO)

Hardware-based safety circuit instantly removes motor and brake power if an emergency stop or fault signal occurs.

Finger-protection system

Newly developed guard elements prevent hands from entering the hook-block or running-rope area while maintaining rope-angle flexibility.

Temperature and phase monitoring

Continuous detection of motor overheating, short-circuit, or phase loss. Faults are logged for diagnostics.

Load-dependent speed control (DLS)

Protects structural and electrical components by reducing speed automatically as load approaches full capacity.

Lifetime-lubricated gearbox & vent system

Prevents pressure build-up, leaks, and contamination—reducing maintenance-related risk.

Compliance & standards

Conforms to EN 61800-5-2, EN 61508, SIL 2, DIN EN ISO 13849-1 PL c, LOLER, and UKCA marking requirements.

Model

Rated Load (kg)

Series Body

Reeving

Lifting Speed (SXD)

Lifting Speed (SXF / DLS)

Travel Speed (SXD)

Travel Speed (SXF)

Duty Class (Rope / Mech)

Motor Power SXD

Motor Power SXF

Approx. Hoist Weight*

SXD / SXF 4005

2 000

“4” body

4/1

1.2 / 5 m/min

3 – 9 m/min (DLS Ultra-Lift up to 300 %)

4 / 16 m/min (50 Hz) (5 / 20 m/min 60 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

4.8 / 5.8 kW

2.6 kW

~310 – 370 kg (L2/L3)

SXD / SXF 4008

3 200

“4” body

4/1

1.2 / 5 m/min

3 – 9 m/min

4 / 16 m/min (50 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

4.8 / 5.8 kW

2.6 kW

~310 – 370 kg

SXD / SXF 4010

4 000

“4” body

4/1

1.2 / 5 m/min

3 – 9 m/min

4 / 16 m/min (50 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

4.8 / 5.8 kW

2.6 kW

~310 – 370 kg

SXD / SXF 4012

5 000

“4” body

4/1

1.2 / 5 m/min

3 – 9 m/min

4 / 16 m/min (50 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

4.8 / 5.8 kW

2.6 kW

~310 – 370 kg

SXD / SXF 5016

6 300

“5” body

4/1

1.2 / 5 m/min

3 – 8.1 m/min

4 / 16 m/min (50 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

8.7 / 10.4 kW

4.5 kW

~556 – 665 kg (L2/L3)

SXD / SXF 5020

8 000

“5” body

4/1

1.2 / 5 m/min

3 – 8.1 m/min

4 / 16 m/min (50 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

8.7 / 10.4 kW

4.5 kW

~556 – 665 kg

SXD / SXF 5025

10 000

“5” body

4/1

1.2 / 5 m/min

3 – 8.1 m/min

4 / 16 m/min (50 Hz)

2.5 – 25 m/min

M5 rope · M4/5 mech

8.7 / 10.4 kW

4.5 kW

~556 – 665 kg

.

*Weight note:

SXD 4 / SXF 4 body with drum length L2H ≈ 310 – 340 kg, L3H ≈ 340 – 370 kg.

SXD 5 / SXF 5 body with drum length L2H ≈ 556 – 595 kg, L3H ≈ 626 – 665 kg.

These values are published in the brochure and vary with drum length and whether it’s SXD or SXF. 

Full dimensional drawings and trolley options available on request.

What’s the difference between SXD and SXF?

SXD is a dual-speed hoist for straightforward lifting. SXF adds a frequency converter and DLS for variable-speed control, better precision and faster part-load operation.

Can the hoist be fitted to an existing monorail?

Yes. The KE-X trolley can be mounted directly beneath the beam and adjusted on site without special tools.

Is the gearbox maintenance-free?

Yes. The sealed gearbox uses lifetime lubrication with vented pressure equalisation-no oil changes required.

Does it include overload protection?

Every unit has electronic load monitoring calibrated to its rated capacity, protecting both the hoist and the operator.

What control options are available?

Standard push-button pendant or optional Magnetek radio remote with master switch functionality.

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