SXD / SXF Wire Rope Hoist | STAHL Crane Systems

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SXD / SXF Wire Rope Hoist | STAHL Crane Systems
Description
Compact STAHL SXD and SXF Wire Rope Hoists (2–10 t) with dual-speed or frequency control, Dynamic Lift System (DLS) and SMC 4 safety monitoring. LOLER and UKCA compliant.
P.O.A
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The SXD / SXF Wire Rope Hoist range from STAHL Crane Systems delivers reliable lifting performance for all industrial and manufacturing environments.
Technical Features
Compact, weight-optimised design
High-efficiency gearbox
Optimised drive shaft
Plug-and-Play electrics
Monorail trolley (KE-X)
Dynamic Lift System (DLS)
Magnetek IMPULSE·G+ Mini converter
SMC 4 Multicontroller
Temperature-managed motor & brake
Rope and rope-guide system
Key Features
Load capacity: 2 t – 10 t with 4 / 1 reeving
Compact build: reduced headroom, improved approach dimensions
Plug-and-Play installation: quick electrical connection, no specialist tools
Dynamic Lift System (DLS): automatically adjusts lifting speed to load (up to 300 %)
Ultra-smooth motion: Magnetek IMPULSE·G+ Mini converter with regenerative braking
Precision control: SMC 4 Multicontroller monitors load, speed and temperature in real-time
Overload protection: continuous electronic monitoring at rope anchor point
Finger-protection system: guards operators during hook-block operation
Maintenance-free gearbox: vented and sealed for lifetime lubrication
Temperature and condition monitoring: prevents overheating and extends service life
Radio or pendant control options: push-button or master-switch ergonomics
CraneKit ready: integrate easily into single- or double-girder cranes
Maintenance and Servicing
The KE-X monorail trolley allows fitting to existing monorail systems or single-girder cranes, with flange adjustment from 90 – 500 mm. The dual-drive shaft design distributes load evenly across the trolley wheels for smooth travel and minimal wear. Optional travel-limit switches and towing arms improve positioning accuracy and operator safety. ULS engineers can install, commission and test your Stahl Wire Rope Hoist in line with LOLER and PUWER requirements, supplying full certification on completion.
Safety Features
Every SXD / SXF hoist is built around active protection and intelligent monitoring to safeguard both operator and equipment.
Integrated electronic overload protection
Continuous load measurement at the rope anchor point prevents overloading and automatically limits the hoist to its rated capacity.
Emergency upper & lower limit switches
Dual gear limit system protects against over-travel in both directions.
Condition monitoring & anti-jogging logic
Motor management suppresses excessive inching movements, reducing thermal and mechanical stress on the drivetrain.
Redundant safety brake system
Frequency-controlled SXF variant uses continuous speed and load monitoring; brakes act only as holding or emergency brakes to minimise wear. Fully compliant with EN 14492-2, EN 15011, and EN 13001-2.
Safe torque shut-off (STO)
Hardware-based safety circuit instantly removes motor and brake power if an emergency stop or fault signal occurs.
Finger-protection system
Newly developed guard elements prevent hands from entering the hook-block or running-rope area while maintaining rope-angle flexibility.
Temperature and phase monitoring
Continuous detection of motor overheating, short-circuit, or phase loss. Faults are logged for diagnostics.
Load-dependent speed control (DLS)
Protects structural and electrical components by reducing speed automatically as load approaches full capacity.
Lifetime-lubricated gearbox & vent system
Prevents pressure build-up, leaks, and contamination—reducing maintenance-related risk.
Compliance & standards
Conforms to EN 61800-5-2, EN 61508, SIL 2, DIN EN ISO 13849-1 PL c, LOLER, and UKCA marking requirements.
*Weight note:
SXD 4 / SXF 4 body with drum length L2H ≈ 310 – 340 kg, L3H ≈ 340 – 370 kg.
SXD 5 / SXF 5 body with drum length L2H ≈ 556 – 595 kg, L3H ≈ 626 – 665 kg.
These values are published in the brochure and vary with drum length and whether it’s SXD or SXF.
Full dimensional drawings and trolley options available on request.
What’s the difference between SXD and SXF?
SXD is a dual-speed hoist for straightforward lifting. SXF adds a frequency converter and DLS for variable-speed control, better precision and faster part-load operation.
Can the hoist be fitted to an existing monorail?
Yes. The KE-X trolley can be mounted directly beneath the beam and adjusted on site without special tools.
Is the gearbox maintenance-free?
Yes. The sealed gearbox uses lifetime lubrication with vented pressure equalisation-no oil changes required.
Does it include overload protection?
Every unit has electronic load monitoring calibrated to its rated capacity, protecting both the hoist and the operator.
What control options are available?
Standard push-button pendant or optional Magnetek radio remote with master switch functionality.
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